Fritsch PULVERISETTE 19 Bedienungsanleitung

UNIVERSAL CUTTING MILLPULVERISETTE 19Operating instructionsValid starting with: 19.10xx/0100Read the instructions prior to performing any task!Transla

2.2.1 Operating principleThe material is fed through a funnel (example in image with standardfunnel) into the cutting chamber. There, rotating knives

The applicable accident prevention guidelines must be complied with.Generally applicable legal and other obligatory regulations regardingenvironmental

DANGER!This symbol and keyword combination points out a directlyhazardous situation due to electrical current. Ignoring infor-mation with this designa

Example:1. Loosen screw.2.CAUTION!Risk of entrapment at the lid.Close the lid carefully.3. Tighten screw.This symbol emphasises useful tips and recomm

CAUTION!Wear hearing protection!If a noise level of 85 dB(A) is reached or exceeded, ear pro-tection should be worn to prevent hearing damage.WARNING!

2.6 Protective equipmentn Protective equipment is to be used as intended and may not be disa-bled or removed.n All protective equipment is to be regu

3. At this time, it is not possible to switch on the Universal CuttingMill. To switch it on, the safety lock (11) must be activated byturning the tria

n After checking if the rotor (3) is turning freely (Ä Chapter 6.1.7‘Checking if the rotor is turning freely’ on page 34), the required hex-agon socke

3 Technical data3.1 Dimensions440 mm x 550 mm x 630 mm(width x depth x height)3.2 Weightn 56 - 65 kg (net)n 86 - 95 kg (gross)3.3 Operating noiseTh

3.7 Motor shaft power in accordance with VDE 0530, EN 60034n 2.2 kW for 400V / 3~ motorn 1.5 kW for 400V / 3~ motorn 1.5 kW for 230V / 1~ motorn 1.1

Version 09/2014 Index 008Fritsch GmbHMilling and SizingIndustriestraße 855743 Idar-ObersteinTelephone: +49 (0)6784/ 70-0Fax: +49 (0)6784/ 70-11email

4 Installation4.1 Transportn Transport on transport palette with a forklift or pallet truck.n When lifting the device hold it underneath at the back

4.5 Fastening the Universal Cutting MillScrew the cutting mill tightly to the stand provided (acc. to instructions)or to a stable mount (table...). T

4.6.2 Converting from standard funnel to protected funnel1. Close the cutting mill.2. Switch the control switch (19) on the back of the device to 0.3

3. Switch the control switch (19) on the back of the device to 0.4. Remove the mains plug (20).5. Unscrew the four M6x12 hexagon bolts fastening the p

If the STOP button lights up red after connection to a three-phasepower system and switching the control switch (19) to AUTO, the direc-tion of rotati

5 Initial start-up5.1 Before switching on for the first time1. Connect the device to the mains with the mains plug (20).2. Switch the control switch

6. Remove the hexagon socket screw key again!7. If the rotor (3) is not turning freely, proceed as described inÄ Chapter 6.1.3 ‘Setting the gap width

The switch (19) on the back is not a main switch but rathera control switch. Therefore the mains plug (20) must beplugged out in order to safely disco

6 Using the device6.1 Preparing a comminution6.1.1 Opening the cutting mill1. Switch the control switch (19) on the back of the device to AUTO.2. Un

6.1.2 Inserting / changing the fixed knives1.Open the cutting mill (see Ä Chapter 6.1.1 ‘Opening the cuttingmill’ on page 28)2. When inserting or cha

Certifications and CE conformityFritsch GmbH has been certified by the TÜV-Zertifizierungsgemeinschafte.V.An audit certified that Fritsch GmbH conform

6.1.2.2 Installation position of the fixed knives with tungsten carbide cutting edge(9) Fixed knife 2(4) Fixed knife 1(5) Fixed knife 2NOTICE!Observe

4. Screw in the right and left threaded pins (B) beside the retainingscrew (A) equally until the fixed knives (4, 5, 9) come up againstthe rotor knive

1.Open the cutting mill (see Ä Chapter 6.1.1 ‘Opening the cuttingmill’ on page 28).2. Pull the rotor (3) forwards, wearing safety gloves. If the rotor

6.Close the cutting mill (see Ä Chapter 6.1.6 ‘Closing the cuttingmill’ on page 34).NOTICE!Check if the rotor (3) is turning freely (seeÄ Chapter 6.1.

6.1.6 Closing the cutting mill1. Before closing the cutting mill, clean the cutting chamber, the con-tact surfaces of the housing and, in particular,

n Remove the hexagon socket screw key again immediately!n If the rotor (3) is not turning freely, proceed as described inÄ Chapter 6.1.3 ‘Setting the

6.2.1 Using the plungerThe plunger has 2 different sides for feeding the sample material in thefunnel to the grinding chamber. On the one hand, the s

10. Leave the sample pusher (24) down and move the plunger (23)downwards.ðThe operating noise becomes louder.11. Make pumping movements with the plung

5. Lift the motor cover (14) off carefully.6. Press the blue Reset switch. This must be set to "H".7. Replace the motor cover (14) and screw

6.5 Sample exhaust system with cyclone separatorCAUTION!Hearing damage!Wear hearing protection during sample extraction with thecyclone separator!(Op

Table of contents1Basic structure... 72 Safety information and use...

2. Attach one end of the connection hose (28) with the rubber sleeve(29) to the adapter (27) and the other end to the cyclone sepa-rator (30).NOTICE!T

The quantity of comminution material is based on the particle feed sizeand the grindability of the material. It is best to start with small quanti-tie

7 Cleaning7.1 HousingThe cutting mill can be wiped down with a damp cloth when it isswitched off. Disconnect the mains plug (20) from the electricity

4. Slowly swivel open the upper part of the housing (2) with theclosing lid (6) fully open, until it is resting on the rubber buffer.5. Clean the cutt

7.3.2 Protected funnel (22)1. Switch the control switch (19) on the back of the device to 0.2. Pull the sample pusher (24) out of the protected funne

7.3.2.2 Removing the plunger (23)1. Open the funnel lid (21).2. Unscrew the cross-head screws (D) with a screwdriver.3. Close the funnel lid (21).4.

7.5 Cleaning the sample exhaust system and cyclone separatorThe exhaust system can be disassembled and cleaned after opening theclips (F). To open an

8 Maintenance25 Exhaust filterA Filter holderB Filter foam matNOTICE!Before starting maintenance work, that does not requiremains voltage, unplug the

Function / Func-tional partTask Test Maintenance intervalExhaust filter (25) Filtering exhaust air Clean exhaust filter (25). To do this, lever outthe

Maintenance - 49 -

5 Initial start-up... 255.1 Before switching on for the first time...

Maintenance - 50 -

9 RepairsDANGER!Mains voltage!– Before beginning with repair work, unplug the mainsplug and protect the device against being unintention-ally switche

Fault description Cause RemedyComminution material isescapingMaterial is extremely fineInsert sample exhaust system (see Ä Chapter 6.5‘Sample exhaust

10 DisposalIt is hereby confirmed that FRITSCH has implemented the directive2002/95/EC of the European Parliament and Council from 27th January2003 f

11 Guarantee termsAs manufacturer, FRITSCH GmbH provides – above and beyond any guar-antee claims against the seller – a guaranty valid for the durat

This guarantee excludes any costs for transport, packaging or travel thataccrue in the event the product must be sent to us or in the event thatone of

12 Exclusion of liabilityBefore using the product, be sure to have read and understood thisoperating manual.The use of the product requires technical

Fritsch GmbH excludes any liability, warranty, or other obligation to com-pensate for damages, regardless of whether this liability, warranty, orother

13 Safety logbookDate Maintenance / Repair Name Signature Safety logbook - 58

Date Maintenance / Repair Name Signature Safety logbook - 59 -

13 Safety logbook... 5814Index...

14 IndexAAccident prevention ...9Authorised persons ...9BBasic structure ...7CChan

© 2014Fritsch GmbHMilling and SizingIndustriestraße 855743 Idar-ObersteinTelephone: +49 (0)6784/ 70-0Fax: +49 (0)6784/ 70-11email: [email protected]

1 Basic structure1 Standard funnel2 Upper part of housing3 Rotor4 Fixed knife 15 Fixed knife 26 Closing lid7 Sieve cassette8 Collecting vessel9 Fixed

1 Standard funnel14 Motor cover18 Ventilation grid19 Control switch20 Mains plug21 Funnel lid22 Protected funnel23 Plunger (protected funnel)24 Sample

2 Safety information and use2.1 Requirements for the userThis operating manual is intended for persons assigned with operatingand monitoring the Frit